In recent times, Solar Energy has undoubtedly emerged as a powerful and eco-friendly source of electricity making it suitable for various industrial applications. The cement production sector, known for its high energy demands from carbon-emitting sources, stands as an ideal sector for groundbreaking solar solutions to create a significant transformative impact. One such groundbreaking solar solution, the On-Grid Solar System emerges as a sustainable and adaptable solution that is propelling the cement production energy towards a more sustainable future. It can meet the power demands of the cement manufacturing plant by tapping into the abundant and clean resource of solar energy, ultimately leading to reduced energy costs. This not only promotes sustainable manufacturing practices but also enhances cost-effectiveness. 

On-Grid Solar System and the Cement Manufacturing Industry 

Cement manufacturing indeed requires a significant amount of energy, which comes from carbon-emitting sources. However, by integrating on-grid solar system, the cement manufacturing process can be supported with clean and renewable energy. The on-grid solar system is designed to provide solar energy to cement manufacturing plants seamlessly. The process begins with the installation of solar panels, which capture sunlight and convert it into electricity. The energy generated is then fed into the plant’s electrical grid. This solar-generated electricity effectively powers various operations within the cement manufacturing process, reducing the plant’s reliance on conventional energy sources and lowering its electricity costs. This transition to solar energy not only makes cement production more sustainable but also contributes to reduced operational expenses, ultimately benefitting the environment and making the entire process cost-efficient. The environmental benefits of solar power are profound. Unlike conventional energy sources that rely on fossil fuels, solar energy is clean, renewable, and emission-free. When integrated into the energy supply for cement plants, solar power significantly minimizes the use of fossil fuels, which are finite resources and major contributors to greenhouse gas emissions and by reducing reliance on carbon-emitting energy sources, solar power contributes to a cleaner and healthier environment. This transition to cleaner energy not only mitigates climate change but also enhances air quality, thereby creating a more sustainable and environmentally conscious future.

Essential Standards and Compliances 

Servotech places paramount importance on adhering to industry standards and regulatory compliance throughout the manufacturing and installation of our solar systems. During the manufacturing process, rigorous quality checks are conducted to ensure the efficiency, durability, and optimal functioning of our products. When it comes to the installation of solar systems, we take meticulous care to ensure proper mounting and positioning, maximizing their exposure to sunlight. Our manufacturing and installation procedures strictly adhere to the standards established by reputable organizations, including the National Electric Code, IEEE, BIS, ISO, and IEC. Furthermore, our solar products are MNRE-approved. By complying with these standards, we ensure robust, sustainable, and safe solar power installations.

Major challenges faced in the supply of renewable energy

The supply of renewable energy faces several significant challenges. Finding a suitable location to facilitate installation is one of the major problems. Every area be it urban or rural comes with its own set of challenges, in this case, finding a location that supports smooth installation can get a little tricky. Intermittency is a primary concern, as sources like wind and solar are weather-dependent, requiring energy storage solutions to ensure consistent availability. Infrastructural limitations of the grid hinder the efficient distribution of renewable energy from remote locations to urban areas. Additionally, the high upfront costs of renewable technologies can deter investment. Regulatory and policy uncertainties also impact growth. Finally, environmental concerns, such as land use and wildlife disruption, need careful consideration. Addressing these challenges requires advancements in energy storage, grid modernization, supportive policies, and innovative solutions to ensure a reliable and sustainable renewable energy supply and Servotech is actively working towards surmounting these barriers, paving the way for a sustainable future powered by solar energy.

Conclusion 

The integration of solar energy into cement production marks a pivotal step toward sustainability in a conventionally energy-intensive industry and the journey towards a greener, more sustainable future through solar innovation promises a cleaner and healthier environment for generations to come.

The solar energy sector has huge potential to keep the industrial wheels running and power homes with free electricity. We however still need to develop the required infrastructure to provide the best quality solar panels and other products in the required quantity in the market. We have carefully prepared a list of the top 10 Solar panel manufacturers in India that are providing the best quality solar panels. 

List of Top 10 Solar Panel Manufacturers in India 2023

Here you will get the list of top 10 solar panel manufacturers in India 2023 as big names in the solar energy sector. They are continuously offering the best quality solar panels to actively contribute to a clean environment and free energy solutions. Have a look

1. Tata Power Solar

Tata Solar is serving in the industry for over 3 decades. It provides solar panels to generate clean energy for residences, commercial & industrial and institutions. Tata Power Solar module manufacturing lines have an in-house production capacity of 635MW for modules and 500MW of cell manufacturing lines with a capacity of 528MW. It also offers comprehensive green energy solutions for rural and urban areas like turnkey, EPC, and O&M solutions for various business segments like utility-scale projects, solar rooftops, and solar pump systems. 

2. Adani Solar

Adani Solar was incorporated in 2016. This solar panel manufacturer in India has a 4 GW manufacturing capacity. The company offers mono facial & bifacial modules (in PERC Technology) which help to tap solar energy. Currently, Adani Solar is creating an ecosystem for 10 GW Solar PV Manufacturing in India.  

3. Servotech Renewable Power System Ltd.

Servotech is an award-winning solar panel company in India that significantly contributes to clean energy generation with meticulously engineered solar panels. This frontline solar products manufacturer in India boasts a wide experience of over 18 years and maintains an extensive range of highly beneficial solar energy products like Solar Inverters, Solar Batteries, Solar Panels, etc. Servotech offers a complete range of solar solutions including Solar EPC Services. 

Servotech Renewable Power System Ltd. has a wide profile of projects and successfully delivered various solar power projects to many state governments, state nodal agencies, fuel retailers, oil refineries, etc. Servotech Power Systems Limited also manufactured India’s first portable solar rooftop system PV Ports which was installed at various famous and unique public places in India.

Servotech has also developed a solar performance monitoring & controlling device ComPort in association with GIZ. The Servotech R&D team has also developed a Solar-powered Carport. Besides, Servotech maintains a pan India presence with over 1000 dealers and continuously increases its channel partner distribution network. 

4. Waaree Energies Ltd

Waaree Energies Ltd. was founded in 1989. Since its beginning, it has covered a long journey of more than 3 decades and now comprehends a manufacturing capacity of over 12GW. Waaree Energies is the largest solar panel manufacturer in India and maintains a noticeable position in the solar energy sector while having a presence in over 380 locations in India & 20 foreign nations. 

Read more: Can Your House Run on a 5kW Solar System?

5. Vikram Solar

Vikram Solar was founded in 2006. A presence in the solar energy sector of more than 32 countries, experience in the installation of 1.42 GW projects in India, and annual manufacturing capacity of 3.5 GW modules make Vikram Solar a competent brand in the solar energy industry. This solar panel manufacturer is ambitiously working to meet India’s green energy goal of 500 GW by 2030. So far, Vikram Solar has commissioned more than 300 projects at multiple locations. 

6. Goldi Solar

Gujarat-based Goldi Solar was started in 2011. It offers solar energy products in the domestic market as well as in 20 other countries. Goldi Solar has achieved a record growth from 10 MW to 500 MW manufacturing capacity in a span of just 10 years. Goldi Solar has annual manufacturing capabilities of 2.5 GW and currently planning to add another 2000 MW by the end of 2023. 

7. Saatvik Green Energy Pvt. Ltd.

Saatvik Green Energy Pvt. Ltd. started its journey in the solar sector in 2015 from Haryana. It actively contributes to the solar energy sector with an annual production capacity of 1 GW. This solar panel manufacturer has its manufacturing plant in Ambala (Haryana) and soon going to set up another one with a capacity of 1.2 GW at Gandhidham, Gujarat.  

8. Renewsys India

Since beginning in 2011, Renewsys India has covered a long journey of 12 years and moving ahead with a total installed module manufacturing capacity of 2.75 GW. It offers a long range of solar products including Solar panels, PV Cells, PV Encapsulants – EVA & POE, and PV back sheets. RenewSys supplies solar products to over 40 countries. This solar panel manufacturer has three manufacturing plants in Bengaluru, Hyderabad, and Patalganga. 

9. Loom Solar Pvt. Ltd

Loom Solar entered the solar panel manufacturing industry of India in 2018 from Faridabad, Haryana. Currently, it offers solar panels to generate clean energy as well as maintains a channel sales network with over 3500 resellers in over 500 districts of Indian states. The annual manufacturing capacity of Loom Solar stands at 100 MW.   

10. Patanjali

With an existing capacity of 72 MW Patanjali is another solar panel manufacturer in the solar energy sector of India. Currently, Patanjali is ambitiously trying to increase operational capacity up to 500 MW by the end of 2023.  

Conclusion

Easy availability of solar products in the market can appropriately solve the problems of shortage of power supply and keep the environment clean against highly polluting electricity-generating procedures. The solar industry also needs to create a viable framework to benefit more and more people.

Read more: How Much Savings You Can Make with a Solar System  

Many people believe that most solar-powered homes are completely off the grid. However, the vast majority of them collaborate with the local utility. When solar panels generate more energy than a residence requires – such as on a bright, sunny day – the excess is transferred back to the utility. When the panels produce less energy, such as during overcast days, solar panel for home uses the utility to get the power it requires.

Solar Energy: The Backdrop

All life on Earth depends on the sun’s energy, and humans have always discovered ways to harness it. The first silicon cell was created in 1954, and solar PV technology has been around since then. The efficiency of solar cells has increased from 4% to 14% by 1960.

Throughout the next decades, the solar energy industry continued to grow. Solar technology has advanced as a result of federal and state government funding in research and development, as well as regulatory frameworks for solar interconnections. Tax incentives, subsidies, and renewable energy mandates were all part of these measures.

Solar panel costs have dropped considerably in the nearly two decades since then, thanks to advancements in solar panel design and racking system improvements that make installations easier and faster to execute.

According to a report, worldwide net solar PV power generation climbed from 1,288 MW to 633,700 MW over the roughly two-decade period from 2000 to 2019.

Read Also: How Much Electricity Can A Single Solar Panel Produce?

What are Solar Panels and How do they function?

Solar panels are made up of solar photovoltaic (PV) cells that absorb sunlight and convert it to electricity. Multiple solar panels are joined to form a solar array in most setups. Solar cells, glass enclosure, back sheet, metal frame, and cabling to transmit power are all components of a solar panel.

The operation of a solar panel system is much simpler than most people believe.

The sun emits photons, which are tiny packets of energy that travel to Earth and shine in varied amounts on panels based on their orientation and the location of your home or company. When photons from the sun strike a solar cell, they break electrons loose from their atoms, converting the energy into electricity. These electrons are then directed to an inverter through a conduit.

Inverters change DC electricity into AC electricity, which is what we use for our lights, appliances, and devices (anything that gets plugged into a wall outlet). The AC electricity is subsequently sent to your meter to power your home or to the city’s grid.

When the sun isn’t shining and your panels aren’t converting solar energy to electricity, your home will continue to be powered by the grid. If your solar panel system creates more electricity than you need at any given time, the excess energy will be fed back into the grid. Many utility providers offer net metering policies that allow you to receive credit for any excess solar energy you create.

Solar Panels and Inverters

Inverter technology is another important component of a solar electric power system. Inverters are divided into three categories:

String inverter

Your solar system’s DC electricity is routed through a single inverter before being linked to your electrical panel. String inverters are the cheapest inverter option, but they make it difficult to examine individual panel performance issues.

Micro-Inverter

These are little electronic devices that are attached to the backs of each individual panel. These are more expensive, but they allow for panel-level monitoring.

Hybrid Solar System

A hybrid solar system combines a centralized inverter with power optimizers on each panel to provide a middle-ground option. Power optimizers are a type of DC-to-DC converter that optimizes performance by matching the output of each panel to the inverter. Micro-Inverters provide some of the same system performance benefits as this technology but at a lower cost.

Inverters provide features other than converting electric currents for our use, such as ground fault protection, energy production insights, and maximum power point tracking.

In Which Direction Should Solar Panels Be Installed?

Solar panels put on a regular pitch roof should ideally face south to maximize production. If your panels are facing southeast or southwest, they will create about 10% less power, but this may still be enough to power your home.

If you are unable to install your solar panels facing south, consider the following options:

Installing panels with a different orientation – Panels facing west or southwest may still be able to generate enough energy to power your home completely or partially. This is a decision that only your installation professional can make.

Installing more panels – While solar panels facing south will receive less direct sunshine, you may be able to compensate by installing more panels.

Installing solar panels on the ground or on a wall – It’s a frequent myth that solar panels may only be installed on your roof. If you don’t like the look of the system or if your roof doesn’t face south, you can mount it on a south-facing wall that gets direct sunshine. If you have the room, a ground-mounted system is also an option, and it’s often favored because it’s less expensive to install and maintain than a wall-mounted system.

To Help You Go Solar, Find a Trusted Solar EPC Solution Company

Going solar has various advantages, including increased energy independence and cost savings. It’s one of the wisest financial decisions you’ll ever make.

No matter where you live or which direction your roof faces, an expert, dependable solar EPC company can help you capture the power of the sun.

Solar technology will continue to progress in the future, making high-efficiency panels more accessible to the general public, and new systems will likely rely on materials other than or in addition to silicon. The potential for solar power is limitless, given that the amount of sunlight hitting Earth per hour is enough to power the entire globe’s electrical demand for a year.

People are moving to clean, renewable energy to help make the world a greener place, and solar energy is one of the most popular options among homeowners. When transitioning to solar energy, homeowners can select between a grid-tied solar system and an off-grid solar system. Because a grid-tied solar system is connected to the city’s power infrastructure, homeowners are advised to utilize an off-grid system to avoid any issues with the city’s electricity grid.

When connected to the electrical grid, power outages can occur for a variety of causes, and they can last anywhere from a few minutes to several weeks, an off-grid solar system may store energy in batteries for use during outages, and households can even withdraw from the grid and rely solely on the system for power.

What is an Off-Grid Solar System?

An off-grid solar system is a solar panel system that generates electricity from the sunrays and stores it in the battery. It is designed to run independently of the power grid. Because an off-grid system is not connected to the power grid, it requires battery storage. Off-grid solar systems must be appropriately constructed to generate enough power throughout the year and have enough battery capacity to meet the home’s needs, even when sunlight is sparse in the dead of winter.

Going off the grid eliminates the need to pay monthly electric bills. While the system is pricey, the fact that you won’t have to pay any electric bills in the long run is beneficial because it allows you to save money for other things.

Off-grid systems are substantially more expensive than on-grid systems due to the high cost of batteries and off-grid inverters. As a result, they are usually only needed in more rural places that are far from the power grid. However, as battery prices fall, the market for off-grid solar battery systems is expanding, even in cities and towns.

Off-Grid Solar Systems Working

Off-grid solar power systems, also known as stand-alone power systems, are one of the most common forms of solar power systems (SAPS). It operates by using solar panels to generate power, which is then used to charge a solar battery via a charger controller. The electricity is then converted using an inverter to power the appliances in the home or company. It is feasible to power a home on solar energy even at night or when there is less sun exposure by storing electricity in a solar battery.

Because remote areas have little infrastructure, connecting to the electricity grid can be difficult for residents, making off-grid solar systems ideal for such situations. Because solar panels require sunshine to collect electricity, mounting them on roofs is sufficient. Staying off the grid and using solar energy allows people to enjoy the benefits of power without having to pay monthly electric bills or connection fees.

Off-grid solar systems are ideal for providing consumers with clean, renewable energy. Solar energy allows homes to help make the world a cleaner and greener place, especially when they are cut off from the power grid.

There are other types of off-grid systems, which we shall discuss in greater depth later, but for now, let’s keep it simple. The diagram above depicts a larger AC-linked system. In smaller DC-coupled systems, a solar charge controller manages battery charging, after which the DC power is converted to AC and transmitted to your home appliances via an off-grid converter.

Off-Grid Solar Power System Components

Solar Panels – The quantity of available sunshine in the location, the useable space on the roof, and energy consumption needs will all influence the size and production capabilities of the individual solar panel array, which is the first element.

Batteries – A solar battery is required to keep the house running after the sun has set. As solar panels create excess electricity, the solar storage device will charge throughout the day. Rather than wasting all of that potential solar energy, a battery allows it to be saved for later use. A single battery, or perhaps a battery bank, is employed depending on the energy requirements.

Inverters – Solar power systems require a solar inverter, also known as a solar converter or a PV inverter, to convert the direct current (DC) gathered by solar panel arrays into alternating current (AC) for running most typical household appliances and gadgets. Use a stand-alone inverter for an off-grid installation.

Solar Charge Controller – To save the battery, a solar charge controller or battery charger is required. To prevent overcharging and damage to the solar battery, the controller limits the voltage and current it gets.

Alternative Energy Source – It could be worthwhile to investigate a backup energy supply for the system. This is especially important during the winter months when solar generation is at its lowest. Many people who employ off-grid systems pair them with a generator to meet their home’s power needs.

Off-Grid Solar Systems Advantages

Off-Grid Solar Systems Have a Lot of Benefits

1. No connection to the power grid – In some distant places, off-grid solar systems may be less expensive than extending power lines.

2. Self-sufficient in terms of energy – Another significant benefit of getting off the grid is complete independence from electricity sellers. You won’t have to pay anything for electricity, and you’ll be completely protected from growing energy prices.

3. Outage Protection – The system also guards against grid-connected power outages or blackouts. It feels fantastic to be self-sufficient and live off the grid.

4. Reliability – Self-sufficiency in energy is also a type of security. Off-grid solar systems are unaffected by power outages on the utility grid.

Conclusion

Not only will you save a lot of money on your electricity bills in the short term, but you can expect your home solar panel installation cost to be more than recouped in full when you sell your property. You can also anticipate a quicker sale of your home.

If you’re thinking about installing solar and moving in the next several years, go for it.